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Nuclear Projects — sample project

Kudankulam Unit 5 Civil Works

Client
Nuclear Power Corporation of India Ltd
Contract value
₹2,200 Cr
Location
Tirunelveli, Tamil Nadu
Project type
Nuclear civil works — containment package
Planned completion
31 Mar 2029
Forecast completion
15 Jun 2029
61%
Planned
70.3%
Actual
61%
Risk
Red

WBS tracker

CodeActivityUnitScopeExecutedPlanned %Actual %StatusResponsible
L3-01Excavation & raft preparationCu.M1,86,0001,78,56096%96%On TrackK. Subramanian — Civil
L3-02Raft foundation concretingCu.M42,80038,30693.5%89.5%DelayedK. Subramanian — Civil
L3-03Inner containment wall — lift 1 to 6Cu.M68,40052,66891%77%DelayedR. Balaji — Civil
L3-04Containment liner plate erectionMT4,2603,34476.5%78.5%On TrackM. Prakash — Structural
L3-05Reactor building internal structuresCu.M51,60033,54074%65%DelayedR. Balaji — Civil
L3-06Turbine hall foundations & pedestalCu.M38,20018,90971.5%49.5%CriticalS. Anand — Civil
L3-07Cooling water intake structureCu.M74,80043,38457%58%On TrackS. Anand — Civil
L3-08Embedded parts & anchor installationNos18,6009,02154.5%48.5%DelayedM. Prakash — Mechanical
L3-09Electrical & cable gallery worksRMT24,8005,20852%21%CriticalV. Ganesh — Electrical
L3-10QA hold-point clearances & documentationNos1,84048837.5%26.5%DelayedT. Rajan — QA

BOQ summary

DescriptionUnitPlanned qtyActual qtyRateTotal valueVariance
Concrete M50 — containment gradeCu.M68,40041,200₹12,400₹51.09 Cr-39.8%
Reinforcement steel — containmentMT18,60011,800₹78,500₹92.63 Cr-36.6%
Liner plate — fabricated & erectedMT4,2602,140₹1,86,000₹39.80 Cr-49.8%
Embedded parts & anchorsNos18,60010,400₹8,600₹8.94 Cr-44.1%
Raft concrete M40Cu.M42,80042,800₹9,800₹41.94 Cr0%
Post-tensioning tendonsMT1,240380₹3,40,000₹12.92 Cr-69.4%
Cooling water intake — concreteCu.M74,80038,600₹8,900₹34.35 Cr-48.4%

Risk Radar preview

AI-Powered Risk Analysis — Available on Professional Plan
Low risk

Raft package complete and cleared

The raft is 100% complete with all QA hold points cleared and documentation signed at each stage.

Recommended mitigation: Archive the clearance pack against each activity for the licensing file.
Forecast impact: No impact; the package closed two weeks early.
Medium risk

Liner plate erection rate below plan

Erection is at 2,140 MT of 4,260 MT with a rate of 118 MT a month against 145 MT required for the containment wall sequence.

Recommended mitigation: Add a second erection crew on the night shift and pre-stage plates closer to the lift.
Forecast impact: About 19 days on containment wall completion.
Critical

Hold-point clearance backlog

34 QA hold points are awaiting joint inspection; concrete lifts 5 and 6 cannot proceed and the crew is partially idle.

Recommended mitigation: Daily joint inspection slot with the owner's QA, and sequence clearances in the order that unblocks the next lift.
Forecast impact: 26 days on the containment wall, cascading to liner and PT works.

DPR snapshot

Date
24 Jun 2026
Overall progress
61%
Activities completed
2
Weather
Clear, 34°C
Workforce
2,140
Site photo — 24 Jun 2026

Containment wall lift 4 concreting was completed with continuous pour over 19 hours; all mandatory tests recorded and witnessed. Lift 5 rebar tying is at 70%. Liner plate erection continued at El. +21.5 m. Hold-point clearance for the embedded parts in sector C is still pending with owner QA — logged.

WhatsApp alert

Plan-Sarthi Alerts
*Plan-Sarthi DPR Alert* Project: Kudankulam Unit 5 Civil Works Date: 24 Jun 2026 Today's Progress: 61% achieved vs 70.3% planned Activities Completed: 2 Activities Delayed: 7 Risk Status: Red Overall Completion: 61% Forecasted Completion: 15 Jun 2029 View Full Report: plansarthi.com — Plan-Sarthi by Sarthi Associates
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