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Engineering EPC — sample project

Pune Petrochemical Facility

Client
Reliance Industries Ltd
Contract value
₹340 Cr
Location
Pune, Maharashtra
Project type
Multi-discipline EPC — process unit
Planned completion
30 Jun 2027
Forecast completion
10 Aug 2027
61%
Planned
70.3%
Actual
61%
Risk
Red

WBS tracker

CodeActivityUnitScopeExecutedPlanned %Actual %StatusResponsible
L3-01Site grading & pilingNos2,8402,72696%96%On TrackA. Kulkarni — Civil
L3-02Foundations & pipe racks (civil)Cu.M28,60025,59793.5%89.5%DelayedA. Kulkarni — Civil
L3-03Structural steel fabricationMT7,4005,69891%77%DelayedS. Pawar — Structural
L3-04Structural steel erectionMT7,4005,80976.5%78.5%On TrackS. Pawar — Structural
L3-05Static equipment erectionNos684474%65%DelayedV. Deshmukh — Mechanical
L3-06Rotary equipment installationNos422171.5%49.5%CriticalV. Deshmukh — Mechanical
L3-07Piping prefabricationDia-Inch1,86,0001,07,88057%58%On TrackR. Jadhav — Piping
L3-08Piping erection & weldingDia-Inch1,86,00090,21054.5%48.5%DelayedR. Jadhav — Piping
L3-09Cable tray & power cablingRMT2,14,00044,94052%21%CriticalN. Shinde — Electrical
L3-10Instrumentation & loop checkingNos4,1801,10837.5%26.5%DelayedP. Bhosale — Instrumentation

BOQ summary

DescriptionUnitPlanned qtyActual qtyRateTotal valueVariance
Structural steel — fabricated & erectedMT7,4006,180₹1,08,000₹66.74 Cr-16.5%
Piping CS — erection & weldingDia-Inch1,86,0001,42,800₹2,450₹34.99 Cr-23.2%
Foundation concrete M40Cu.M28,60025,400₹8,100₹20.57 Cr-11.2%
Static equipment — erectionNos6851₹18,50,000₹9.44 Cr-25%
Power & control cableRMT2,14,0001,68,000₹420₹7.06 Cr-21.5%
Field instruments — install & loop checkNos4,1802,940₹18,500₹5.44 Cr-29.7%
Painting & insulationSq.M96,00071,400₹640₹4.57 Cr-25.6%

Risk Radar preview

AI-Powered Risk Analysis — Available on Professional Plan
Low risk

Structural erection ahead of piping

Steel erection is holding 340 MT a month, keeping the piping front unblocked in units 1 and 2.

Recommended mitigation: Protect the erection crew from reallocation to unit 4.
Forecast impact: No impact; two weeks of buffer created for piping.
Medium risk

Piping welder productivity below plan

Dia-Inch per welder per day is running at 4.8 against a planned 6.2, largely from spool availability rather than manpower.

Recommended mitigation: Increase prefabrication ahead of erection and re-balance spool despatch to unit 3.
Forecast impact: About 15 days on mechanical completion.
Critical

Instrumentation loop checking compressed

Loop checking has only 6 weeks against a realistic 11, and it sits directly on the critical path to pre-commissioning.

Recommended mitigation: Mobilise a second I&C agency now and start loop checking system by system rather than after full completion.
Forecast impact: 28 days on pre-commissioning readiness.

DPR snapshot

Date
24 Jun 2026
Overall progress
61%
Activities completed
2
Weather
Overcast, 29°C
Workforce
1,284
Site photo — 24 Jun 2026

Unit 2 pipe rack steel reached 92% erected. Piping welding across all fronts closed 640 Dia-Inch against a target of 780; three welders were idle in the afternoon awaiting spools from the fab yard. Instrument cable laying started in the unit 1 substation.

WhatsApp alert

Plan-Sarthi Alerts
*Plan-Sarthi DPR Alert* Project: Pune Petrochemical Facility Date: 24 Jun 2026 Today's Progress: 61% achieved vs 70.3% planned Activities Completed: 2 Activities Delayed: 7 Risk Status: Red Overall Completion: 61% Forecasted Completion: 10 Aug 2027 View Full Report: plansarthi.com — Plan-Sarthi by Sarthi Associates
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