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Thermal Power Plant
From boiler erection to synchronisation — keep your thermal project on schedule and on budget.
A thermal package is thousands of tonnes of steel erected in a fixed sequence across three shifts. Plan-Sarthi measures MT erected per shift and converts it into a synchronisation date you can commit to.
The challenges
Boiler and turbine erection sequencing
Pressure parts, structures and TG deck follow a strict order where one late consignment cascades for months.
Coal handling and BOP coordination
CHP, ash handling, water systems and switchyard run as near-independent packages that must converge.
Grid synchronisation delays
Charging, trial run and COD depend on agencies outside your control but inside your liquidated damages.
O&M handover documentation
Punch lists, test reports and as-built records demanded in full at the worst possible moment.
How Plan-Sarthi solves it
Phase-wise WBS for thermal activities
Foundations, structures, boiler pressure parts, TG, piping, CHP and switchyard as real quantities — MT erected, Cu.M poured, Dia-Inch welded.
BOQ for structural and mechanical packages
Bulk steel, piping and equipment schedules imported and tracked against erected quantity, not invoice quantity.
Risk Radar for critical equipment delays
Forecast finish per package with value at risk, flagging the equipment that will move COD.
Shift-wise DPR tracking
Three shifts a day captured separately with manpower split and idle hours, so productivity per shift is visible.
Synchronisation forecast
Trailing erection rates project the charging and trial-run dates with a stated confidence level.
Punch list and handover register
Snags and test reports tracked to closure per system, so O&M handover is assembled progressively.
erection productivity, measured across all three shifts
forecast of the date that actually drives COD
priced automatically as cost leakage
Indicative of what the platform makes measurable on a typical package; actual results depend on your project and data discipline.
Where Plan-Sarthi sits in the lifecycle
"Boiler erection tonnage per shift is now a number we manage, not a number we discover at month end."
2 × 660 MW project
Managing a Thermal Power Plant project? Start your free 14-day trial.
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