Plan-Sarthi uses essential cookies to keep you signed in and to remember your workspace preferences, plus optional analytics cookies that help us improve the platform. You can reject the optional ones and still use everything. Read our Cookie Policy

Industrial and Manufacturing Plant

Industrial and Manufacturing Plant

Turn downtime causes into OEE you can actually move.

HomeO&MIndustrial and Manufacturing Plant

Why Industrial and Manufacturing Plant O&M cannot be run on spreadsheets

On a factory floor, maintenance is measured in minutes of lost production. The difficulty is rarely fixing the machine — it is knowing which machine, which cause and which shift keeps costing you output. Plan-Sarthi logs downtime shift by shift against the specific asset, surfaces repeat faults as chronic, ties spare consumption to each repair, and turns planned shutdowns into checklisted work orders so overhauls finish inside the window.

Industrial and Manufacturing Plant equipment

Equipment and Systems We Monitor

Production Machinery & CNC

Downtime, spindle hours and overhaul history

Conveyors & Material Handling

Belt, roller and drive maintenance

Compressors & Pneumatics

Air quality, leak survey and servicing

Electrical Panels & Drives

Thermography and drive fault history

Transformers & UPS

Statutory testing and battery health

Cooling & Lubrication Systems

Oil analysis and coolant condition

Overhead Cranes & Hoists

Statutory load testing and wire rope checks

Boilers & Heat Systems

IBR inspection and efficiency parameters

ETP & WTP

Effluent parameters and PCB compliance

Fire Detection & Suppression

Panel testing and extinguisher records

HVAC & Ventilation

Filter, AHU and air change verification

Weighing & Packaging Lines

Calibration and changeover maintenance

How Plan-Sarthi Powers Industrial and Manufacturing Plant O&M

Shift-wise Production & Downtime Logging

Every stoppage recorded against the asset and cause, so OEE losses are traceable.

Planned Shutdown & Overhaul Management

Shutdown scope broken into work orders with checklists and completion sign-off.

Spare Parts Inventory & Reorder Alerts

Consumption deducts stock automatically and alerts before you hit the minimum.

Live O&M Dashboard — Industrial and Manufacturing Plant

OEE
84.1%
MTBF
620 h
Maint. cost
2.4% of AV
PM compliance
96%
OEE % — last 6 months
AprMayJunJulAugSep0255075100
Asset status
  • CNC Line 2Operational88
  • Conveyor CV-07Under Maintenance65
  • Air Compressor AC-1Operational83
  • EOT Crane 5TFaulty42
OEE %
Overall equipment effectiveness
MTBF
Mean time between failures
Cost %
Maintenance cost of asset value
PM %
PM compliance

Regulatory and Safety Compliance

  • Factories Act 1948
  • IS 2062
  • BIS Product Standards
  • ISO 45001
  • ISO 14001
  • State PCB Norms

What Our Clients Say

Our OEE improved from 71% to 84% in six months after we started tracking downtime causes in Plan-Sarthi.
— Maintenance Head, Automotive Components Plant, Pune

Get a Free Industrial and Manufacturing Plant O&M Walkthrough

See exactly how Plan-Sarthi manages O&M for Industrial and Manufacturing Plant projects — a 20-minute personalised walkthrough, no commitment required.

We respect your privacy. Your details are only used to schedule your walkthrough and will never be shared.

Ready to Modernise Your Industrial and Manufacturing Plant O&M?

Join leading EPC and O&M companies using Plan-Sarthi to cut downtime, stay compliant, and manage assets smarter.